ControlLogix in TDL Projects
ControlLogix is Rockwell Automation's controller family for large, complex automation systems that require high availability, advanced process control and extensive I/O. It appears in 30 TDL projects from 2012 to 2026: 14 in oil and gas (offshore platforms, a gas processing plant, gas distribution stations, an LNG export terminal), 6 at Phu My Fertilizer Plant, 5 in FMCG and food plants, 4 in manufacturing and 1 at a thermal power plant. Twelve of these projects use redundant ControlLogix and six use ControlLogix 5580 controllers; three have 1715 redundant I/O (2020, 2023, 2025).
Most of the work is migration: TDL moved seven PLC-5 systems (2014–2025) and five SLC 500 systems (2016–2023) to ControlLogix, along with Siemens S5 (2018), GE Fanuc (2023), ControlLogix 5555 (2015) and DeviceNet I/O and drives (2026); in 2023–2024 it replaced ControlNet with EtherNet/IP on an offshore ControlLogix system. New builds include an aquafeed factory on PlantPAx (2022) and a 2-lane servo capper for a machine builder (2025), and in 2025 TDL commissioned a redundant ControlLogix boiler control system at an LNG terminal in Texas. The list also covers ICSS material supply (2019), offshore ICSS maintenance (2019), program and SCADA changes on running systems (2017, 2020, 2021, 2026) and maintenance contracts at P&G Dong An (since 2012) and Samsung SEHC (since 2025).
Projects (30)
- Crown Da Nang – Body Maker Control Upgrade to ControlLogix 5580
ControlLogix 5580 · DeviceNet to EtherNet/IP · PowerFlex 755 / 525 · PanelView Plus 7 - P&G Vietnam Dong An – Chiller Monitoring and Perfume Dosing in HDL Making
Flow and conductivity monitoring · perfume control valves · AVEVA System Platform - 2025 – Golden Pass LNG (USA) Auxiliary Boiler Control System Commissioning
Redundant ControlLogix · 1715 redundant I/O · PRP · on-site commissioning in Texas - 2025 – P&G Cabuyao (Philippines) 2-Lane Servo Capper Automation
ControlLogix 5580 · Kinetix 5300 servo · PackML · automatic size changeover · FAT/SAT - Phu My Fertilizer Plant – 40-PK-5001 Ammonia Compressor Control Replacement
PLC-5 → redundant ControlLogix 5580 · FLEX 5000 I/O · PanelView Plus 7 - SEHC – FMCS and PMS Maintenance and Integration
Yearly maintenance · ControlLogix firmware and redundancy · AVEVA System Platform · 37 PLCs - 2023–2024 – PVEP DMDP‑A Platform, Offshore Compressor Control Upgrades
Offshore platform · ControlNet → EtherNet/IP · PanelView Plus 6 → 7 · FAT · offshore commissioning - Crown Dong Nai – Cupper Line 1 PLC-5 to ControlLogix Upgrade
PLC-5 → ControlLogix · PanelView Plus 7 · PowerFlex 755 - Phu My Fertilizer Plant – Natural Gas Compressor Control System Migration
GE Fanuc → redundant ControlLogix 5580 · 1715 redundant I/O · anti-surge integration - Phu My Fertilizer Plant – Tripper Car Control System Upgrade
SLC 500 → ControlLogix 5580 XT · Flex XT I/O · stainless-steel panel - JVPC N1 Wellhead Platform – Process Control System Upgrade
Offshore wellhead platform · PLC-5 → ControlLogix · central SCADA integration - 2022 – Vinh Hoan FeedOne Aquafeed Factory, Process Control & SCADA
New-build plant · PlantPAx · redundant ControlLogix 5580 · batch & recipe control · FactoryTalk View SE & Historian - CFT Copper – PLC-5 and DC Drives Upgrade for Mill, Furnace and AMPS
PLC-5 → ControlLogix · DC drives · FactoryTalk View - Phu My Fertilizer Plant – Demineralization System ControlLogix Relocation
Redundant ControlLogix relocation · program migration · PanelView HMI - Phu My Gas Distribution Station – Inlet Shut-off Valve System
Inlet shut-off valves · AADvance and ControlLogix programming · FactoryTalk View SE - Ba Ria GDS and LBV Stations – Redundant Closing Signals HS-804, HS-805, HS-807
Redundant closing signals · 1715 redundant I/O · ControlLogix and FactoryTalk View SE - 2020 – Pha Lai II Thermal Power Plant Subsidiary Systems
PLC-5 / Citect → ControlLogix / FactoryTalk View SE - 2019 – Dinh Co GPP CC01 Turbo Expander
SLC 500 → redundant ControlLogix · Zone 2 Ex panels - 2019 – Phu My Gas Distribution Station ICSS
PLC-5 / HIMA → ICSS on ControlLogix and AADvance - PVEP Thang Long – Dong Do Platform – ICSS Maintenance and Repair
ICSS maintenance · program backup · new workstations · offshore commissioning - Vietsovpetro BK-20 & BK-21 Wellhead Platforms – ICSS
ICSS materials · ControlLogix · AADvance · FactoryTalk View · engineering support - Vietsovpetro LP Compressor – Siemens S5 and Bently Nevada 3300 Upgrade
Siemens S5 and Bently Nevada 3300 → ControlLogix and Rockwell Automation vibration monitoring · Bureau Veritas witness - Dinh Co GPP – Governor Air/Fuel Control System Replacement for Gas Compressors
Governor air/fuel control replacement · integrated into ControlLogix - Phu My Fertilizer Plant – Fuel Gas Control System Upgrade
SLC 500 → redundant ControlLogix with redundant I/O - Dinh Co GPP – Gas Compressors K-01, K-02, K-03 Control System Replacement
SLC 500 → redundant ControlLogix · PanelView · field instruments - Nestlé Dong Nai – Maggi Line and CIP Control System Upgrade
SLC 500 → ControlLogix · Wonderware · CIP - Phu My Fertilizer Plant – FAM Conveyor and Libra Packing Control System Upgrade
ControlLogix 5555 / RSView32 → ControlLogix 5570 / FactoryTalk View - Ba Ria Gas Distribution Station – Piping Monitoring Control System Upgrade
PLC-5 / RSView32 → redundant ControlLogix / FactoryTalk View SE - Vietsovpetro Central Compressor Platform – CO2 Control System Upgrade
Fully redundant ControlLogix · PanelView · offshore installation - P&G Vietnam Dong An Plant – Yearly Maintenance and Control System Modification
Yearly maintenance since 2012 · making and packing lines · changes and upgrades on demand
Discontinued ControlLogix catalog numbers and replacements
Related technical articles
- Major faults on ControlLogix, CompactLogix and GuardLogix: reading Type/Code and what to check
- Logix 5000 minor faults: the controller keeps running, but do not ignore them
- ControlLogix and CompactLogix I/O and Connection Fault Codes: 16#0204, 16#0203 and Other Common Codes
- ControlLogix 5580 and 1756-EN4TR Syslog: Reading Events to Trace Lost Connections and Unexpected Stops
- Kinetix 5300 fault codes: reading the drive display and Logix Designer, checks and safe reset
- MicroLogix 1500 faults: FAULT LED, S:6 major error code and how to get back to RUN
Related services: PLC-5 & SLC 500 migration ICSS & safety systems Rockwell Automation upgrades